Production Blocks
 
I. EPHEDRINE HYDROCHLORIDE

The facility includes a wide range of process equipments to for the commercial production of 25 M.T under cGMP Guidelines. The block is approved by the U.S.F.D.A. This block consists of

Fermentation Section
Extraction Section
Hydrogenation Section
Synthetic & Pharma Section
 
Ephedrine manufacturing block is fully equipped with Glass lined and Stainless Steel Reactor with a capacity ranging from 350 lts to 2000 lts capacity reactors. The reactions can be conducted at temperatures from starting -10oC to +120oC. Every reactor is provided distillation and refuse provision.

The reaction block handle the reactions like corrosive, hydrogenation, acidification and crystallization etc. For corrosive reactions, scrubber is bing provided

FERMENTATION SECTION

We have both sterile and non-sterile Fermentation facility of 270M3 with seed tanks neutrals and Pre-fermentors along with cell separators of alpha level centrifuge separators and well designed down stream section.








EXTRACTION SECTION


In the Extraction section the three counter current extraction columns are available with continuous evaporation system.
 
The counter current extraction columns having the capacity of 8 to 10 Kl and the evaporation system capacity is 4 – 6 Kl per hour.

HYDROGENATION SECTION

We have got Hydrogenation facility which will operate at a pressure of 6.0kg/cm2.

Crystallization & Centrifugation

The Pharma crystallization & centrifugation are provided in clean Air Handling System of 100000 class as per cGMP guidelines

Blending, Packing provisions are provided in the cleaned area as per cGMP under Air Handling System.

II. PSEUDOEPHEDRINE HYDROCHLORIDE
 
The facility includes a wide range of process equipments to the commercial production of 20 M.T under cGMP Guidelines. The block is approved by the U.S.F.D.A
 
Pseudoephedrine manufacturing block is fully equipped with Glass lined and Stainless Steel Reactor with a capacity ranging from 500 lts to 4000 lts capacity reactors. The reactions can be conducted at temperatures from starting -10oC to +120oC.

The reaction block handle the reactions like Basification, Acetylation, Acidification, crystallisation etc and also for corrosive reactions scrubber is also provided.
 
Separate sub block for manufacturing of Pseudoephedrine Sulfate Manufacturing under the clean Air Handling Systems.
 
Crystallization takes places under positive air pressure under cleaned Air Handling System. Blending, packing also takes places under the cleaned area under Air Handling System.

Roto Cone Vaccum Dryer

Material shall be dried in a RCVD under vacuum of upto 600 mmHg.

Micronizer

Unit has got the ability to reduce the particle size from 0.5? to 300? with all SS 316 Microniser of capacity 100/hr.

 
Manufacture Facilities
  Unit I (Nellore)
Storage Facilities
Production Blocks
Production Equipment
Quality Control
Quality Assurance
Services
  Unit II (Vizag)
  Unit III (Food Division)
  Power Plant
  Sugar Division
  Technologies
  Quality System
  Environment
  Safety